Overview:

• Basic of Electronics, Electrical, Instrumentation, Programming, Process
• Understanding for Automation & Control
• History of PLC / SCADA
• Basic components of Automation
• Hardware / Software classification of Automation
• Application of Industrial Automation
• Job opportunity for PLC / SCADA

Course Content: PLC

1. Introduction to PLC's
2. Architecture of PLC
3. Application and Advantage of PLC
4. Automation Concept and basic design
5. PLC programming
6. Introduction of Ladder Logic
7. Introduction of SFC
8. Introduction of Instruction list
9. Programmable Logic Controllers basic's
10. Software / Hardware Introduction
11. Programming of PLC using 1131-3 Languages (LD, FBD, IL, etc.)
12. Developing the PLC programming from Control Narratives
13. Creating & Editing Ladder Logic Program
14. Developing industry oriented application programs using PLC Programming Software
15. interfacing PLC with various field input/output devices
16. PLC Fault Finding, Trouble Shooting
17. Forcing I/O's
18. Detailed sequence of wiring
19. PLC Control Panel Wiring
20. Interfacing with Relay logic
21. Hands on Experience from Real time application
22. Detailed Functions blocks and Wiring concept of Digital & Analog I/O modules
23. Fundamental of Basic Process Control
24. Implementation of Control Narratives
25. Transmitters / Transducer / mA Sources connect with PLC
26. Overview of Flow, Pressure, Level, Temperature Transmitters
27. Overview of Control valve and ON/OFF valves

PLC Lab Capacity:

1. Siemens PLC
2. Allen Bradley PLC
3. Schneider PLC
4. ABB PLC
5. Mitsubishi PLC
6. GE Fanuc PLC
7. Fuji PLC
8. Omron PLC
9. Delta PLC
10. Keyence PLC
11. Messung PLC

Industrial / Project Documents:

1. P&ID Diagram (P&ID)
2. I/O List
3. Cause & Effect diagram (C&E)
4. Control Narratives
5. Single Line diagram
6. Function Design specifications (FDS)

HMI:

1. Introduction to HMI
2. Architecture of HMI / MMI
3. Creating Slides/Screens
4. Images, Objects Configuration
5. Alarm Configuration
6. Live interfacing with PLC

SCADA:

1. Introduction to SCADA
2. Establishing master-slave control
3. Creating & Editing Objects
4. Creating Database / New SCADA Project
5. SCADA page design from P&ID Diagram
6. Alarm Configuration
7. Trends- Real Time & Historical
8. Database & DDE connectivity
9. Driver configuration
10. Live interfacing with PLC
11. Graphics Properties - Sizing, Filling, Blinking, Analog Entry, Visibility, etc.
12. SCADA & PLC Interface used Different drivers
13. Understanding of P&ID diagram
14. SCADA Mimic page create from P&ID Diagram
15. Alarm / Events Configuration
16. Report generation
17. Modbus / Profibus / OPC
18. Data transfer from PLC/RTU , Report Generation
19. Process Graphics Development
20. Dynamic Object / Display Creation
21. Cause & Effect Matrix creation
22. Dynamo creation for display

SCADA Lab Software's:

1. Wonderware
2. IFIX 32
3. KingView
4. AFCON (PCIM)

VFD:

1. Introduction to Drives & Motors
2. Architecture of VFD
3. VFD Programming
4. Interfacing PLC to VFD
5. Motor Speed Control using VFD
6. Checking the rated voltage, rated current, rated RPM

Variable Frequency Drives(VFD) Lab's:

1. Mitsubishi
2. Delta
3. Omron

Training Content:

1. DCS Introduction
2. System Overview
3. DCS Architecture Overview
4. Explorer
5. Operate
6. Control Modules
7. Program Types
8. Input / Output Configuration
9. Database
10. DCS System Architecture Design
11. Alarm Management
12. Field Instruments
13. HART Transmitter Configuration
14. Field bus Configuration
15. Serial / Modbus Configuration
16. Profibus Configuration
17. FBD / SFC programming
18. Communication Methods
19. Pre Commissioning procedure's
20. Loop Checking
21. Control Loops - Normal, Cascade, Split
22. Loop Tuning's
23. FAT / SAT procedures
24. Hardware Overview
25. Hardware design
26. Panel Design
27. I/O Generation
28. P&ID diagram Overview
29. Graphics Development
30. DeltaV Networks design
31. Process History view
32. Motor Control
33. Real time project Implementation
34. Project based learning
35. Commissioning Overview
36. Project Management

Field Instruments Training:

An instrument is a device that measures a physical quantity such as Flow, Temperature, Level, Pressure, Distance and Angle. Instruments may be as simple as direct reading thermometer or may be complex multi-variable process analyzers. Instruments are often part of a control system in refineries, factories, and vehicles. The control of processes is one of the main branches of applied instrumentation. Instrumentation can also refer to handheld devices that measure some desired variable. Diverse handheld instrumentation is common in laboratories, but can be found in the household as well. For example, a smoke detector is a common instrument found in most western homes.

Instruments attached to a control system may provide signals used to operate solenoids, valves, regulators, circuit breakers or relays. These devices control a desired output variable, and provide either remote or automated control capabilities. These are often referred to as final control elements when controlled remotely or by a control systems.

A Transmitter is a device that produces an output signal, often in the form of a 4 - 20 mA electrical current signal, although many other options using voltage, frequency, pressure are possible. This signal can be used for informational purposes, or it can be sent to a PLC, DCS, SCADA,ESD/SIS,FGS system, or other type of computerized controller, where it can be interpreted into readable values and used to control other devices and processes in the system.

A valve is a device for Controlling the passage of fluid/Pressure/Level through a Pipe or duct/Tank,especially an automatic device allowing movement in one direction.Two type of valve's are used in industries,

1. Control Valve
2. On/Off Valve

Control instrumentation plays a significant role in both gathering information from the field and changing the field parameters, and as such are a key part of control loops.

Syllabus :

1. Field Instruments Introduction
2. Filed Instruments Overview
3. Field Instruments Types
4. Pressure Transmitters Configuration
5. Flow Transmitters Configuration
6. Temperature Transmitters Configuration
7. Level Transmitters Configuration
8. Control Valve Configuration
9. On/Off Valve Configuration
10. Conventional type Transmitter
11. Wireless Transmitters Overview
12. Field Instruments Selection
13. Wireless Transmitters Configuration
14. Filed Instruments Calibrations
15. Filed Instruments range changing
16. 375 Filed Communicator Overview
17. 375 Filed Communicator Configuration
18. I/O List generation from Field Instruments
19. Filed instruments integrated with DCS/PLC systems
20. Field Instruments identify from P&ID diagrams
21. HART Type Transmitters and Control Valves
22. Field bus type Transmitters and Control Valves
23. Filed Instruments calibration from DCS and Marshaling panel
24. 2-Wire / 3-Wire Transmitter overview and Configuration
25. ESD/SIS valve Overview